[广州数控资料GSK218MC系列加工中心数控系统编程操作手册说明书籍]
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Описание товара
- Информация о товаре
- Фотографии
[第一章 概 述 述 ..............................................................................................................................3]
[1.1 产品简介.......................................................................................................................................3]
[1.2 技术规格.......................................................................................................................................4]
[1.3 产品型号定义.................................................................................................................................5]
[1.4 总线功能说明.................................................................................................................................6]
[第二章 编程基本知识..................................................................................................................7]
[2.1 控制轴.............................................................................................................................................7]
[2.2 轴名.............................................................................................................................................7]
[2.3 轴显示.........................................................................................................................................7]
[2.4 坐标系...........................................................................................................................................8]
[2.4.1 机床坐标系............................................................................................................................ 8]
[2.4.2 参考点..................................................................................................................................... 8]
[2.4.3 工件坐标系............................................................................................................................ 8]
[2.4.4 绝对坐标编程和相对坐标编程...................................................................................................... 9]
[2.5 模态和非模态............................................................................................................................10]
[第三章 零件程序的构成............................................................................................................13]
[3.1 程序组成.....................................................................................................................................13]
[3.1.1 程序名..................................................................................................................................... 13]
[3.1.2 顺序号和程序段................................................................................................................. 13]
[3.1.3 代码字.................................................................................................................................... 14]
[3.2 程序的一般结构...........................................................................................................................16]
[3.2.1 子程序编写........................................................................................................................... 17]
[3.2.2 子程序的调用.......................................................................................................................... 17]
[3.2.3 程序结束............................................................................................................................ 18]
[第四章 准备功能 G]&[nbsp; 代码..........................................................................................................19]
[4.1 准备功能 G 代码的种类............................................................................................................19]
[4.2 简单 G 代码...............................................................................................................................22]
[4.2.1 快速定位 G00...................................................................................................................... 22]
[4.2.2 直线插补 G01..................................................................................................................... 23]
[4.2.3 圆弧（螺旋）插补 G02/G03........................................................................................................ 24]
[4.2.4 绝对值/增量编程 G90/G91.......................................................................................................... 28]
[4.2.5 暂停(G04).............................................................................................................................. 29]
[4.2.6 单方向定位（G60）............................................................................................................ 30]
[4.2.7 系统参数的在线更改(G10) .......................................................................................................... 31]
[4.2.8 工件坐标系 G54～G59................................................................................................................. 32]
[4.2.9 附加工件坐标系................................................................................................................... 34]
[4.2.10 选择机床坐标系 G53........................................................................................................... 34]
[4.2.11 浮动坐标系 G92.................................................................................................................. 34]
[4.2.12 平面选择 G17/G18/G19..................................................................................................... 36]
[4.2.13 极坐标开始/取消 G16/G15......................................................................................................... 36]
[4.2.14 平面内的缩放 G51/G50.............................................................................................................. 38]
[4.2.15 坐标系旋转 G68/G69 .........................................................................................................41]
[4.2.16 跳转功能 G31 ......................................................................................................................44]
[4.2.17 英制/公制转换 G20/G21 ............................................................................................................46]
[4.2.18 任意角度倒角/拐角圆弧.............................................................................................................46]
[4.3 参考点 G 代码 ..........................................................................................................................47]
[4.3.1 返回参考点 G28 ..................................................................................................................48]
[4.3.2 返回 2、3、4 参考点 G30 ............................................................................................................49]
[4.3.3 从参考点自动返回 G29 ................................................................................................................49]
[4.3.4 返回参考点检测 G27 ........................................................................................................49]
[4.4 固定循环 G 代码 ........................................................................................................................50]
[4.4.1 高速深孔加工循环 G73 ................................................................................................................54]
[4.4.2 钻孔循环，点钻循环 G81 ............................................................................................................55]
[4.4.3 钻孔循环，锪镗循环 G82 ............................................................................................................57]
[4.4.4 排屑钻孔循环 G83 .............................................................................................................58]
[4.4.5 攻丝循环 G74 (or G84)............................................................................................................59]
[4.4.6 精镗循环 G76....................................................................................................................62]
[4.4.7 镗孔循环 G85........................................................................................................................63]
[4.4.8 镗孔循环 G86....................................................................................................................65]
[4.4.9 孔循环，背镗孔循环 G87 ............................................................................................................66]
[4.4.10 镗孔循环 G88 ......................................................................................................................67]
[4.4.11 镗孔循环 G89 .....................................................................................................................69]
[4.5 刚性循环 G 代码 ...........................................................................................................................70]
[4.5.1 左旋刚性攻丝 G74 ................................................................................................................70]
[4.5.2 右旋刚性攻丝 G84 ...............................................................................................................72]
[4.5.3 深孔攻丝（排屑）循环................................................................................................................74]
[4.6 复合循环 G 代码 ..........................................................................................................................76]
[4.6.1 圆内凹槽粗铣 G22/G23 ......................................................................................................76]
[4.6.2 全圆内精铣循环 G24/G25 ............................................................................................................79]
[4.6.3 外圆精铣循环 G26/G32 .......................................................................................................80]
[4.6.4 矩形凹槽粗铣 G33/G34 ........................................................................................................82]
[4.6.5 矩形凹槽内精铣循环 G35/G36 ....................................................................................................83]
[4.6.6 矩形外精铣循环 G37/G38 ............................................................................................................85]
[4.6.7 固定循环取消 G80 ...............................................................................................................86]
[4.7 刀具补偿 G 代码 ........................................................................................................................88]
[4.7.1 刀具长度补偿 G43、G44、G49...................................................................................................88]
[4.7.2 刀具半径补偿 G40/G41/G42 ........................................................................................................91]
[4.7.3 刀具半径补偿的详细说明 ............................................................................................................97]
[4.7.4 拐角偏置圆弧插补（G39） .......................................................................................................111]
[4.7.5 刀具补偿值、补偿号用程序输入（G10）................................................................................111]
[4.8 进给 G 代码 ...............................................................................................................................112]
[4.8.1 进给方式 G64/G61/G63 .....................................................................................................112]
[4.8.2 自动拐角倍率（G62） ...............................................................................................................113]
[4.9 宏功能 G 代码 ............................................................................................................................114]
[4.9.1 用户宏程序.........................................................................................................................114]
[4.9.2 宏变量.................................................................................................................................115]
[4.9.3 用户宏程序调用.................................................................................................................121]
[4.9.4 用户宏程序功能 A ..............................................................................................................122]
[4.9.5 用户宏程序功能 B..............................................................................................................127]
[第五章 辅助功能 M]&[nbsp; 代码.......................................................................................................133]
[5.1 由 PLC 控制的 M 代码 ........................................................................................................134]
[5.1.1 主轴顺时针转、逆时针转代码指令（M03、M04） ...............................................................134]
[5.1.2 主轴停转代码指令 M05 ............................................................................................................. 134]
[5.1.3 冷却开、关（M08、M09）....................................................................................................... 134]
[5.1.4 A 轴松开、夹紧（M10、M11） .............................................................................................. 134]
[5.1.5 刀具控制松刀、夹刀（M16、M17）....................................................................................... 134]
[5.1.6 主轴定向、取消（M18，M19）............................................................................................... 134]
[5.1.7 寻刀代码指令（M21、M22）................................................................................................... 134]
[5.1.8 刀库回位代码指令（M23、M24）........................................................................................... 134]
[5.1.9 刚性攻丝（M28，M29）........................................................................................................... 135]
[5.1.10 螺旋排屑传输器开启、关闭（M35、M36）......................................................................... 135]
[5.1.11 冲屑水阀启动、关闭（M26、M27）..................................................................................... 135]
[5.1.12 主轴吹气开、关（M44、M45）............................................................................................. 135]
[5.1.13 自动换刀开始、结束（M50、M51）..................................................................................... 135]
[5.2 控制程序用的 M 代码 ........................................................................................................135]
[5.2.1 程序结束并返回（M30、M02）............................................................................................... 135]
[5.2.2 程序暂停（M00）............................................................................................................... 135]
[5.2.3 程序选择暂停（M01） .............................................................................................................. 135]
[5.2.4 程序调用子程序代码指令（M98） .......................................................................................... 136]
[5.2.5 程序结束并返回（M99） .......................................................................................................... 136]
[第六章 主轴功能 S]&[nbsp; 代码.........................................................................................................137]
[6.1 主轴模拟控制...........................................................................................................................137]
[6.2 主轴开关量控制........................................................................................................................137]
[6.3 恒表面切削速度控制 G96/G97..............................................................................................137]
[第七章 进给功能 F]&[nbsp; 代码.........................................................................................................141]
[7.1 快速移动...................................................................................................................................141]
[7.2 切削速度...................................................................................................................................141]
[7.2.1 每分钟进给（G94）......................................................................................................... 142]
[7.2.2 每转进给（G95）............................................................................................................. 142]
[7.3 切线速度控制............................................................................................................................143]
[7.4 进给速度倍率按键.................................................................................................................143]
[7.5 自动加减速................................................................................................................................143]
[7.6 程序段拐角处的加减速处理................................................................................................144]
[第八章 刀具功能......................................................................................................................145]
[8.1 刀具功能................................................................................................................................145]
[第二篇 操作说明篇]
[第一章 操作面板...........................................................................................................149]
[1.1 面板划分..................................................................................................................................149]
[1.2 面板功能说明..........................................................................................................................151]
[1.2.1 LCD（液晶显示器）显示区...................................................................................................... 151]
[1.2.2 编辑键盘区...................................................................................................................... 152]
[1.2.3 屏幕操作键介绍................................................................................................................... 154]
[1.2.4 GSK218MC 机床控制区............................................................................................................. 154]
[1.2.5 GSK218MC-H 和 GSK218MC-V 机床控制区.......................................................................... 158]
[1.2.6 GSK218MC-U1 机床控制区 ...................................................................................................... 159]
[第二章 系统上电、关机及安全操作 .....................................................................................161]
[2.1 系统上电...................................................................................................................................161]
[2.2 关机...........................................................................................................................................161]
[2.3 安全操作...................................................................................................................................162]
[2.3.1 复位操作............................................................................................................................162]
[2.3.2 急停..................................................................................................................................162]
[2.3.3 进给保持..........................................................................................................................162]
[2.4 循环启动与进给保持..............................................................................................................163]
[2.5 超程防护..................................................................................................................................163]
[2.5.1 硬件超程防护..................................................................................................................163]
[2.5.2 软件超程防护......................................................................................................................164]
[2.5.3 超程报警的解除...............................................................................................................164]
[2.6 行程检查..................................................................................................................................164]
[第三章 界面显示及数据的修改与设置.................................................................................167]
[3.1 位置显示................................................................................................................................167]
[3.1.1 位置页面显示的五种方式 ..........................................................................................................167]
[3.1.2 加工时间、零件数、编程速度、倍率及实际速度等信息的显示...........................................169]
[3.1.3 相对坐标清零与分中..................................................................................................................170]
[3.2 程序显示...................................................................................................................................172]
[3.3 系统显示..................................................................................................................................175]
[3.3.1 偏置显示、修改与设置......................................................................................................175]
[3.3.1.1 偏置的显示 ...........................................................................................................................175]
[3.3.1.2 偏置值的修改与设置 ...........................................................................................................176]
[3.3.2 参数显示、修改与设置..............................................................................................................176]
[3.3.2.1 参数显示...............................................................................................................................176]
[3.3.2.2 参数值的修改与设置 ...........................................................................................................177]
[3.3.3 宏变量显示、修改与设置 ..........................................................................................................178]
[3.3.3.1 宏变量的显示 .......................................................................................................................178]
[3.3.3.2 宏变量的修改与设置 ...........................................................................................................179]
[3.3.4 螺补显示、修改与设置..............................................................................................................179]
[3.3.4.1 螺补显示...............................................................................................................................179]
[3.3.4.2 螺补的修改与设置 ...............................................................................................................180]
[3.3.5 总线伺服参数显示、修改与设置 ..............................................................................................180]
[3.3.5.1 伺服参数显示 .......................................................................................................................182]
[3.3.5.1.1 伺服参数的修改与设置 ................................................................................................182]
[3.3.5.1.2 伺服与电机型号匹配的参数设置.................................................................................183]
[3.3.5.1.3 伺服参数的备份 ............................................................................................................183]
[3.3.5.1.4 伺服参数的还原 ............................................................................................................183]
[3.3.5.1.5 伺服等级归零 ................................................................................................................184]
[3.3.5.2 主轴参数 ............................................................................................................................184]
[3.3.5.2.1 主轴参数显示 ................................................................................................................184]
[3.3.5.2.2 主轴参数的修改与设置 ................................................................................................185]
[3.3.5.2.3 主轴参数的备份 ............................................................................................................186]
[3.3.5.2.4 主轴参数的还原 ............................................................................................................186]
[3.3.5.3 伺服调试工具 STT ...............................................................................................................187]
[3.3.5.3.1 界面组成 ........................................................................................................................187]
[3.3.5.3.2 功能介绍 ........................................................................................................................187]
[3.3.5.3.3 操作说明 ........................................................................................................................188]
[3.3.5.4 双驱调试工具 .......................................................................................................................191]
[3.3.5.4.1 设置双驱功能 ................................................................................................................191]
[3.3.5.4.2 进入双驱调试功能 ........................................................................................................191]
[3.3.5.4.3 操作说明 ........................................................................................................................192]
[3.4 设置显示....................................................................................................................................192]
[3.4.1 设置页面............................................................................................................................ 192]
[3.4.2 工件坐标设置页面............................................................................................................ 193]
[3.4.3 分中及对刀功能............................................................................................................. 195]
[3.4.3.1 分中功能介绍及操作说明...................................................................................................195]
[3.4.3.2 对刀功能介绍及操作说明...................................................................................................200]
[3.4.4 数据的备份、还原与传输.......................................................................................................... 202]
[3.4.5 密码权限的设置与修改.............................................................................................................. 205]
[3.5 图形显示....................................................................................................................................206]
[3.6 诊断显示...................................................................................................................................207]
[3.6.1 诊断数据显示..................................................................................................................... 208]
[3.6.1.1 信号参数显示.......................................................................................................................208]
[3.6.1.2 系统参数显示.......................................................................................................................210]
[3.6.1.3 总线参数显示.......................................................................................................................210]
[3.6.1.4 DSP 参数显示....................................................................................................................... 211]
[3.6.1.5 波形参数显示....................................................................................................................... 211]
[3.6.2 查看信号状态................................................................................................................... 212]
[3.7 报警显示...............................................................................................................................212]
[3.8 程控显示.................................................................................................................................215]
[3.9 帮助显示.............................................................................................................................217]
[第四章 手动操作......................................................................................................................223]
[4.1 坐标轴移动..............................................................................................................................223]
[4.1.1 手动进给.......................................................................................................................... 223]
[4.1.2 手动快速移动................................................................................................................... 223]
[4.1.3 手动进给及手动快速移动速度选择.......................................................................................... 223]
[4.1.4 手动干预............................................................................................................................. 224]
[4.1.5 工件的找正......................................................................................................................... 225]
[4.2 主轴控制....................................................................................................................................226]
[4.2.1 主轴正转........................................................................................................................... 226]
[4.2.2 主轴反转............................................................................................................................ 226]
[4.2.3 主轴停止............................................................................................................................ 226]
[4.2.4 主轴的自动换档................................................................................................................ 226]
[4.3 其他手动操作.......................................................................................................................227]
[4.3.1 冷却液控制...................................................................................................................... 227]
[4.3.2 润滑控制.............................................................................................................................. 227]
[4.3.3 排屑控制.............................................................................................................................. 227]
[4.3.4 工作灯控制.......................................................................................................................... 227]
[第五章 单步操作......................................................................................................................229]
[5.1 单步进给..................................................................................................................................229]
[5.1.1 移动量的选择....................................................................................................................... 229]
[5.1.2 移动轴及移动方向的选择.......................................................................................................... 229]
[5.1.3 单步进给说明事项........................................................................................................... 230]
[5.2 单步中断.................................................................................................................................230]
[5.3 单步操作时辅助的控制............................................................................................................230]
[第六章 手脉操作......................................................................................................................231]
[6.1 手脉进给...................................................................................................................................231]
[6.1.1 移动量的选择..................................................................................................................... 231]
[6.1.2 移动轴及方向的选择.................................................................................................................. 231]
[6.1.3 手脉进给说明事项......................................................................................................... 232]
[6.2 手脉中断操作时的控制..........................................................................................................232]
[6.2.1 手脉中断的操作................................................................................................................ 232]
[6.2.2 手脉中断与其他功能的关系 ......................................................................................................233]
[6.3 手脉操作时辅助的控制 ........................................................................................................233]
[6.4 电子手脉驱动功能.....................................................................................................................233]
[第七章 自动操作 .....................................................................................................................235]
[7.1 自动运行程序的选择 ..............................................................................................................235]
[7.2 自动运行的启动.......................................................................................................................235]
[7.3 自动运行的停止...................................................................................................................236]
[7.4 从任意段自动运行....................................................................................................................237]
[7.5 空运行......................................................................................................................................237]
[7.6 单段运行.................................................................................................................................237]
[7.7 机床锁住运行...........................................................................................................................238]
[7.8 辅助功能锁住运行...................................................................................................................238]
[7.9 自动运行中的进给、快速速度修调 .................................................................................................238]
[7.10 自动运行中的主轴速度修调 ................................................................................................239]
[7.11 自动运行中的后台编辑 .......................................................................................................239]
[第八章 MDI]&[nbsp; 录入操作............................................................................................................241]
[8.1 MDI 代码段输入 ...................................................................................................................241]
[8.2 MDI 代码段运行与停止........................................................................................................242]
[8.3 MDI 代码段字段值修改与清除.............................................................................................242]
[8.4 各种运行方式的转换 ............................................................................................................242]
[第九章 回零操作 .....................................................................................................................243]
[9.1 机床零点（机械零点）概念 ...................................................................................................243]
[9.2 脉冲型伺服机械回零的操作步骤 ..........................................................................................243]
[9.3 用程序指令机械回零的操作步骤 ............................................................................................244]
[9.4 总线型伺服回零功能设置 ........................................................................................................244]
[9.4.1 普通回零........................................................................................................................244]
[9.4.2 高速增量回零....................................................................................................................244]
[9.4.3 多圈绝对零点设置......................................................................................................................245]
[第十章 编辑操作 .....................................................................................................................247]
[10.1 程序的编辑...........................................................................................................................247]
[10.1.1 程序的建立..................................................................................................................248]
[10.1.1.1 顺序号的自动生成 .............................................................................................................248]
[10.1.1.2 程序内容的输入 .................................................................................................................248]
[10.1.1.3 顺序号、字和行号的检索 .................................................................................................250]
[10.1.1.4 光标的定位方法 .................................................................................................................250]
[10.1.1.5 字的插入，删除、修改 .....................................................................................................251]
[10.1.1.6 单个程序段的删除 .............................................................................................................251]
[10.1.1.7 多个程序段的删除 .............................................................................................................251]
[10.1.1.8 多个代码字的删除 .............................................................................................................252]
[10.1.2 单个程序的删除........................................................................................................................252]
[10.1.3 全部程序的删除........................................................................................................................253]
[10.1.4 程序的复制......................................................................................................................253]
[10.1.5 程序段的复制与粘贴................................................................................................................254]
[10.1.6 程序段的剪切与粘贴................................................................................................................254]
[10.1.7 程序段的替换..................................................................................................................254]
[10.1.8 程序的更名.......................................................................................................................255]
[10.1.9 程序再启动....................................................................................................................255]
[10.2 程序管理..............................................................................................................................256]
[10.2.1 程序目录的检索........................................................................................................................256]
[10.2.2 存储程序的数量........................................................................................................................257]
[10.2.3 存储容量....................................................................................................................... 257]
[10.2.4 程序列表的查看.............................................................................................................. 257]
[10.2.5 程序的锁住....................................................................................................................... 257]
[第十一章 系统通信..................................................................................................................259]
[11.1 GSKComm 简介..................................................................................................................259]
[11.1.1 功能介紹........................................................................................................................... 259]
[11.1.2 编辑操作....................................................................................................................... 260]
11.1.3 PC&[mdash;CNC 发送文件.................................................................................................................. 260]
11.1.4 CNC&[mdash;PC 接收文件.................................................................................................................. 262]
[11.1.5 用户管理设置.................................................................................................................. 263]
[11.1.6 软件和串口设置............................................................................................................. 264]
[11.2 串口通信..............................................................................................................................264]
[11.2.1 串口通信准备工作......................................................................................................... 264]
[11.2.2 串口数据传输................................................................................................................. 265]
[11.3 网口传输................................................................................................................................269]
[11.3.1 网口传输准备工作................................................................................................... 269]
[11.3.2 网口传输数据................................................................................................................. 269]
[11.3.3 网络传输准备工作........................................................................................................... 274]
[11.3.4 网络传输数据.................................................................................................................... 275]
[11.4 USB 通信...............................................................................................................................280]
[11.4.1 概述与注意事项.............................................................................................................. 280]
[11.4.2 USB 零件程序操作步骤........................................................................................................... 280]
[11.4.3 退出 U 盘操作界面........................................................................................................ 282]
[附 录]
[附录一 GSK218MC]&[nbsp; 系列 参数一览表..................................................................................285]
[附录二 报 警 表.....................................................................................................................333]
